Join us today to explore the speed, safety, and quality advantages of having the entire product development cycle, including testing, under one roof. Also, if you’d like to learn more about Acculon Labs, download our informational brochure for a glimpse into some of our world-class testing capabilities.
In today’s “electrify everything” world, the race is on. The demand for safer, more powerful, and longer-lasting batteries is accelerating, driven by everything from AI and data centers to the explosive growth of electric mobility and the build-out of a more resilient, decentralized power grid. As manufacturers in the energy storage space, we are tasked with innovating at a blistering pace; however, between a prototype and a market-ready product lies a perilous gap sometimes called the “valley of death,” and in battery systems development, it is a period of rigorous, expensive, and time-consuming testing and validation.
For most, this critical validation step has to be outsourced to third-party labs. While absolutely necessary, this model can potentially introduce friction and delay, turning a validation process into a development bottleneck.
The strategic solution? Bringing that testing in-house.
At Acculon Labs, in-house battery testing is not considered a luxury; it’s a critical strategic asset. It’s the key to transforming battery product development from a slow, linear process into a rapid, iterative cycle. It spurs innovation and R&D.
Let’s talk about how having testing and manufacturing “under one roof” provides a decisive competitive edge in speed, safety, and quality.
The Need for Speed: Slashing Time-to-Market
The single biggest obstacle in commercialization is often time. The battery market moves fast, and a six-month delay can mean the difference between leading a market segment and fighting for a place at the back of the line.
When you rely exclusively on external labs, you are subject to their schedule. Market research highlights a significant industry issue: “Backlogs for external test houses have left many manufacturers with delayed and longer development cycles.” This queue can stretch for weeks or even months, just to get a single test series completed.
An in-house lab prevents this bottleneck.
- Design phase input: Cell-level testing (characterization) can inform cell selection to best accommodate an application’s specific requirements.
- Immediate Feedback: Instead of shipping a prototype and waiting, the engineering team gets data in hours or days.
- Rapid Iteration: This immediate feedback loop allows for iterative design, addresses any issues without delay, and speeds up everything without having to sacrifice quality and safety.
This ability to expedite market readiness is a core advantage, allowing the product development pipeline to flow seamlessly from innovation to scaled production.
Interested in learning more about how Acculon Labs can help you with your battery testing needs?
Download our informational brochure to explore our world-class testing capabilities.
Quality and Safety: The Non-Negotiables
In the battery industry, failure isn’t just a financial loss: it’s a catastrophic event that can damage property and jeopardize human safety. Thermal runaway, fires, and recalls can also destroy a brand’s reputation. Comprehensive testing isn’t just for passing certification; it’s a moral and commercial imperative.
While third-party labs are required for certification (e.g., testing to UL or IEEE standards), an in-house lab can be essential for putting a battery system through its paces via a range of pre-certification testing so that there are no surprises when it comes to certifying to standards and protecting your brand.
An in-house testing team isn’t just checking a box. They are empowered to push products to their performance limits, identifying failure points before the product enters the field. This includes:
- Rigorous Performance Testing: Simulating every worst-case scenario (overcharging, short-circuiting, and extreme temperatures) to truly understand the risk of thermal runaway propagation.
- Comprehensive Failure Analysis: When a cell or pack fails, the team can immediately conduct a teardown, analyze the root cause, and feed that information directly back to the design team.
- Total Quality Control: You can test a much larger sample of your products, ensuring quality and safety by design.
Beyond Validation: An Engine for R&D and Innovation
Another powerful benefit is this: an in-house lab is an engine for innovation.
When your testing laboratory is co-located with your design and manufacturing teams, it enables genuine, high-velocity collaboration. This integrated, data-driven methodology is nearly impossible to replicate through outsourcing. The future of battery technology begins with this kind of collaborative process flow. A true collaborative partner doesn’t just measure performance; we engineer the validation methods that power industry breakthroughs.
For example, at Acculon Labs, we developed the Flash Characterization protocol. This protocol was specifically engineered to accelerate turnaround times and provide precise cell benchmarking in this rapidly evolving industry.
A Competitive Edge
The decision to partner with a battery design and manufacturing company that possesses its own dedicated, in-house testing lab is a critical strategic move. It fundamentally changes your business from one that waits for validation to one that owns its validation. It’s the ultimate tool for accelerating innovation, guaranteeing safety, and winning the new energy race.
If you’d like to learn more about our world-class testing facility, Acculon Labs, click below to download our informational flyer for an in-depth look at our testing capabilities.